Major Recall Alert: Over 273,000 Ford Expeditions and Lincoln Navigators at Risk Due to Brake Line Issue

Ford has recently announced a significant recall affecting over 273,000 vehicles, specifically the Ford Expedition and Lincoln Navigator models from 2022 to 2024. This recall stems from a potentially dangerous issue where the front brake lines may rub against the engine air cleaner outlet pipe. If you own one of these vehicles, it’s essential to understand what this means for your safety and what steps you need to take.

What’s the Problem with the Brake Lines?

The crux of the issue lies in the assembly process of these vehicles. During manufacturing, the brake lines can be bent in a way that causes them to make contact with the engine air cleaner outlet pipe. This contact can lead to brake fluid leaks, which is a serious concern. When brake fluid leaks occur, the brake pedal may require more travel to engage, significantly reducing the vehicle’s ability to decelerate effectively. In severe cases, a rapid loss of brake fluid could lead to a complete brake failure, putting drivers and passengers at risk.

Ford has stated that, as of mid-April 2025, they were aware of 45 warranty reports and a couple of field reports related to this issue, but thankfully, there have been no reported accidents or injuries linked to the brake line problem. Still, the potential for danger is clear, and it’s crucial for owners to take this recall seriously.

Who’s Affected by the Recall?

The recall affects a total of 273,789 vehicles, including 223,315 Ford Expeditions and 50,474 Lincoln Navigators. These vehicles were produced between April 15, 2021, and November 20, 2024. If you own one of these models, you should be on the lookout for a notification from Ford, which will begin mailing out alerts on May 26, 2025.

What Should Owners Do?

If you receive a recall notice, it’s essential to act promptly. Ford has instructed dealers to inspect the front brake lines for proper clearance and, if necessary, replace the brake lines and the air cleaner outlet pipe. This is a critical step to ensure your vehicle remains safe to drive.

In the meantime, if you notice any unusual behavior with your brakes—like a spongy feel or a longer-than-usual pedal travel—it’s wise to have your vehicle checked out by a professional immediately. Even if you don’t receive a recall notice right away, being proactive about your vehicle’s maintenance can help prevent potential issues.

Why Recalls Matter

Recalls like this one highlight the importance of vehicle safety and manufacturer accountability. While no one likes to hear about recalls, they serve as a crucial mechanism for ensuring that vehicles on the road are safe. Manufacturers are obligated to address safety issues, and it’s up to consumers to stay informed and take action when necessary.

The big takeaway? This recall isn’t just about fixing a mechanical issue—it’s about ensuring your safety and the safety of those around you. If you own a Ford Expedition or Lincoln Navigator from the affected years, keep an eye on your mailbox for that recall notice. Taking swift action can make all the difference.